When it comes to servicing and maintaining your industrial boiler, there are two ways to go about it: Proactive maintenance and Reactive maintenance. Reactive maintenance is by far the worst approach you can take as it involves making repairs only after the damage has been done and the system has started to malfunction.
Almost no forethought or planning goes into this type of maintenance and it’s only when the system starts showing visible signs of failure that the operators decide to identify the problem and figure out ways to resolve it.
Proactive maintenance, on the other hand, not only takes care of potential problems way ahead of time, but also prioritizes the safety of everyone who’s working in the industrial plant. If you’re looking for industrial boiler services such as installation supervision and system inspection, head over to our website now to get in touch with our boiler experts.
In this blog post, we’ll discuss a few tips you need to keep in mind while servicing an industrial boiler. But before we can get to that, let’s take a look at the two primary forms of boiler maintenance:
Two Major Forms of Industrial Boiler Maintenance
It goes without saying that the most effective way to troubleshoot boiler issues is to prevent them from occurring in the first place. This can be achieved if you keep up with routine maintenance and scheduled inspections by experts.
Annual inspections and regular check-ups can help you identify a problem in its early stages and make sure that your system continues to perform at an optimal level for years to come. The two major forms of boiler maintenance are daily maintenance and professional boiler service.
Daily maintenance, as the name suggests, can be performed on a daily basis and doesn’t take much of your time. You don’t need to be a certified boiler expert to inspect all the components of your system and make sure everything is in order. Professional boiler service, however, is usually reserved for emergency circumstances or when you experience a major issue.
A qualified service professional will carry out annual maintenance and inspections to promote boiler efficiency, longevity and safety and perform in-depth analyses to determine whether any preventative repairs or replacements need to be made.
Tips to Keep in Mind for Steam Boiler Operation and Maintenance
As we’ve established earlier, daily boiler maintenance is crucial to smooth operation of your system. Here are some things you can do on a regular basis to ensure your boiler is in optimum condition.
Keep a Regular Boiler Log
The easiest thing you can do for boiler maintenance is to keep a log where you can measure and note down the basic operating statistics of all the components in your system. This log will allow you to keep track of any replacements or repairs that need to be made over time and compile data about your broiler’s performance.
This data can also be useful for workers that are tasked with handling replacements and allow them to understand the history of the equipment before they can make any decisions. If you have more than one staff member operating the boiler, this log can help them avoid any discrepancies and make sure they’re on the same page.
Here are some basic measurements that you need to record in your boiler log on a daily basis:
- Water levels
- Operating temperature
- Fuel gas temperature
- Fuel Consumption
- Gas Pressure
- Feedwater pump operations
These measurements will serve as a great baseline and help you identify any potential issues before they can escalate. The longer you’ll take to address a problem in the system, the fewer chances you’ll have of avoiding unsafe conditions that may lead to an emergency situation.
If you’ve had any issues with your boiler in the past, you can also record statistics that will allow you to avoid a similar problem in the future.
Take the Weather into Consideration
It’s no secret that weather is one of the most important factors that you need to consider when it comes to boiler operation and maintenance. If it’s not too long before winter, you need to take a few extra precautionary measures to prepare for problems that may arise due to cold weather.
Carry out inspections to make sure there are no leaks or trapped water anywhere in the system and your boiler controls are working perfectly fine. If you’re worried your system won’t be able to run efficiently in the cold season, consider consulting a professional about what other steps you can take to be proactive
It would be wise to put your boiler system through a complete inspection and servicing before winter sets in. This will help minimize the chances of critical failure and other common boiler problems that are associated with winter.
Check the Refractory
Even though almost all boilers will show signs of cracking due to the extreme changes in temperature, the refractory can suffer a great deal more due to continuous contraction and expansion of all the connections and materials. Inspect the refractory to make sure it’s not excessively cracked or your boiler won’t be able to perform efficiently.
Drain When It’s Not in Use
If you aren’t using your boiler in constant use in the winter, it’s advisable to drain it and all the connected water lines. This should significantly reduce the risk of freezing for the static water. If you do decide to turn off the boiler, don’t forget to heat it up slowly when you’re restarting it.
You can do this by increasing the pressure little by little to allow the metal and joints enough time to warm up evenly. This will minimize the chances of breakage and prevent uneven expansion.
The simplest way you can make sure your boiler can uphold its performance is by learning everything you need to about boiler safety. Take the time to educate your workers on all the guidelines and best practices when it comes to servicing and maintaining an industrial boiler.
Stay current with the latest developments and read blogs, manuals, and any other form of literature you can find to make sure your boiler performs optimally.