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  • Campbell-Sevey Earns Xcel's Energy Efficiency Partner Award... Again!

    Campbell-Sevey is proud to announce that we have earned Xcel Energy's Energy Efficiency Partner Award for the third year in a row!

    Xcel Energy’s Efficiency Marketing team created the Energy Efficiency Partner Award to recognize the Trade Partners that make the largest contributions to their energy efficiency programs.  

    Campbell-Sevey was named one of Xcel's top tier partners and based on our participation has won the award for 2017. This follows our earning that same designation in 2015, when the award program started, and again in 2016. 

    We are proud to recognized for our efforts to maximize energy efficiency for our customers. 


  • Having issues with Pipe Expansion? Install Expansion Joints

    A critical requirement in any steam system is accounting for pipe expansion as the lines are heated. With high temperature steam, pipes can grow up to 8 inches for every 100 feet.

    Without specifically engineered equipment to take these expansions into account, the pipe growth can exert forces that break loose pipe guides and cause catastrophic failures.

    Two highly effective and safe ways to accommodate for the thermal expansion is with slip and ball type expansion joints. Check out the video above which illustrates how both types of joints work. 

  • CS Insight: Command Performance at Carnegie Hall

    The story of Carnegie Hall begins in the middle of the Atlantic and ends with an unforgettable trip by Campbell-Sevey’s Charlie Thomas.


    In the spring of 1887, Andrew Carnegie (the rich industrialist) and his newlywed wife were on board a ship traveling to Carnegie’s native Scotland for their honeymoon. Over the course of the voyage, the couple developed a friendship with Walter Damrosch, the 25-year-old conductor and musical director of the Symphony Society of New York who shared his vision for a new concert hall in New York City. It was there that the idea of Carnegie Hall was born.

    From this germ of an idea grew a legendary concert hall that has drawn the world’s greatest artists to its stages. Those artists now include Charlie Thomas from Campbell-Sevey.

    Charlie has been a member of the Metropolitan Men’s Choir for 21 years and the choir recently had the opportunity to join many other men’s choirs from across the country and sing at Carnegie Hall. About 275 male voices, including 20 of Charlie’s fellow choir members and an alumni choir from West Point, were joined by an orchestra made up of members from the New York Philharmonic.

    “The concert began with performances by the Rochester Philharmonic Youth Orchestra, followed by the Distinguished Concerts Orchestra and Distinguished Concerts Singers International, a mixed of men and women. Both were fantastic,” said Charlie. “When they were done and our choir started filing in, and 9 rows of risers filled the stage from wall to wall, and then the orchestra took the stage, the sold out audience knew they were in for something special.”

    And special it was. “We started singing and the auditorium filled with a powerful male sound, the walls resonated with power.” Charlie added.

    The joint choir performed Testament to Freedom written by Randall Thompson. The work is based on writings of Thomas Jefferson from 1775-1776 as our nation was being created. The piece starts and ends with the powerful lyrics “The God who gave us life, gave us liberty at the same time: the hand of force may destroy, but cannot disjoin them”, speaking to the unity that was being created here during that time.

    “Singing those powerful words about the birth of our nation, in Carnegie Hall, and on Presidents’ Day weekend, was awe inspiring,” Charlie said. “The work brought our minds back to what it must have been like back then, in a divided nation much like we have now, to forge this country. It was an incredibly emotional experience.”

    At the last cut off of the 25-minute voice and orchestral work, Charlie shared that “tears streamed down my cheeks as the audience rose to their feet with thunderous applause.”

    Before leaving New York, Charlie and the other members of the Metropolitan Men’s Choir, along with their family and friends, visited the 9/11 memorial where the choir was able to give one final performance as their gift to the fallen.

    Andrew Carnegie proclaimed that Carnegie Hall “is built to stand for ages”. For Charlie Thomas, it is a memory that will last for ages.

     

     

     

     

     


  • Steam Tip 10: Recover Heat from Boiler Blowdown

    Heat can be recovered from boiler blowdown by using a heat exchanger to preheat boiler makeup water. Any boiler with continuous blowdown exceeding 5% of the steam rate is a good candidate for the introduction of blowdown waste heat recovery. Larger energy savings occur with high-pressure boilers. The following table shows the potential for heat recovery from boiler blowdown. 

    Example: In a plant where the fuel cost is $8.00 per million Btu ($8.00/MMBtu), a continuous blowdown rate of 3,200 pounds per hour (lb/hr) is maintained to avoid the buildup of high concentrations of dissolved solids. What are the annual savings if a makeup water heat exchanger is installed that recovers 90% of the blowdown energy losses? The 80% efficient boiler produces 50,000 pounds per hour (lb/hr) of 150-pounds-per-square-inch-gauge (psig) steam. It operates for 8,000 hours per year. The blowdown ratio is: 

    Blowdown Ration = 3,200 ÷ (3,200 + 50,000) = 6.0%

    From the table, the heat recoverable corresponding to a 6% blowdown ratio with a 150-psig boiler operating pressure is 1.7 MMBtu/hr. Since the table is based on a steam production rate of 100,000 lb/hr, the annual savings for this plant are: 

    Annual Energy Savings =
     [1.7 MMBtu/hr x (50,000 lb/hr/100,000 lb/hr) x 8,000 hr/yr]/0.80 = 8,500 MMBtu 

    Annual Cost Savings =
    8,500 MMBtu/yr x $8.00/MMBtu = $68,000

    Blowdown Energy Recovery: Blowdown waste heat can be recovered with a heat exchanger, a flash tank, or flash tank in combination with a heat exchanger. Lowering the pressure in a flash tank allows a portion of the blowdown to be converted into low-pressure steam. This low-pressure steam is most typically used in deaerators. Drain water from the flash tank is then routed through a heat exchanger. Cooling the blowdown has the additional advantage of helping to comply with local codes limiting the discharge of high-temperature liquids into the sewer system. 

    For additional information on heat recovery, contact the team at Campbell-Sevey or download this Steam Tip sheet for suggested actions and resources. 

    Published by the U.S. Department of Energy.

  • Rebates Provide Incentive to Improve Efficiency Now

    Minnesota utilities collectively budgeted over $180 million for energy efficiency and load management programs in 2014. As an Xcel Energy Energy Efficiency Partner and a CenterPoint Energy Trade Partner Ally, Campbell-Sevey helps our customers leverage rebates to reduce capital costs and maximize return on investment.

    Xcel Energy offers several business programs and rebates for a wide range of energy-efficient equipment, studies, and many other measures. Their Renewable Development Fund provides grants periodically through a request for proposals process. Renewable energy technologies eligible for funding typically include wind, biomass, solar, hydroelectric, and fuel cells. 

    CenterPoint Energy's natural gas equipment Rebate Program for businesses includes high-efficiency furnace, boiler and other heating system rebates, water heater rebates, foodservice equipment rebates and more. Rebates are also available for process equipment including boilers, boiler and burner tune-ups, and stack economizers.

    CenterPoint Energy offers rebates for efficient natural gas-fired equipment including heating systems and components (new and retrofit), boiler tune-ups, water heaters, steam trap repair/replacement, energy recovery wheels & plates, carbon monoxide sensors, infrared heaters, foodservice equipment, pipe insulation (retrofit) and more. CenterPoint Energy's Custom Rebate Program is designed for the unique equipment needs of commercial and industrial customers, making it easier to increase energy efficiency and savings. 

    The team at Campbell-Sevey is knowledgeable on all utility rebates available and is widely recognized for our work in helping companies save energy and money. Contact us today to discuss your situation.

  • Test Your Knowledge: Insulation

    Which type of insulation is economic and energy efficient for piping carrying saturated steam?

    a. Fiber bricks 

    b. Ceramic fiber 

    c. Calcium silicate

    d. Fiberglass


    The Answer...

    d. Fiberglass – Fibrous insulation is composed of small diameter fibers which finely divide the air space. But why is insulation needed?

    First, steam is a hot gas that desperately wants to give up its latent heat energy and turn back into water. It will give up that tremendous amount of energy to anything that’s colder than it is. 

    Typically steam leaves a boiler anywhere from 240 to 340 degrees F depending on its pressure. That’s hotter than just about everything else in the system. So when the steam hits a cold pipe, it will quickly make that pipe hot by condensing and releasing its latent heat energy. The hot pipes lose heat through radiation and convection condensing more steam. The colder the surrounding conditions are, the faster the steam will condense, and that’s why we recommend using Thermal Blanket insulation. The insulation keeps the steam hot, like a thermos bottle. 

    At Campbell-Sevey we recommend using INSULTECH Blankets. The blankets provide immediate energy savings, capturing 80% of surface radiant and convective heat loss, with the added benefits of quick installation, quick removal and quick reinstallation.

    Contact the team at Campbell-Sevey to learn more about how to make your steam system operate at peak efficiency. 

  • "Campbell-Sevey: Proven Efficiency Collaborator" - Xcel Energy


    Recently, Xcel Energy featured Campbell-Sevey and the work we do on behalf of our clients to save energy.

    “Over the past five years, Campbell-Sevey projects have saved their customers 2,286,029 therms of natural gas,” says Pat Berger, Xcel Energy Trade Relations Manager. “Their commitment to customers is why Xcel Energy gave them Efficiency Partner awards in 2015 and 2016. They’re eligible to receive it every year so I wouldn’t be surprised if they get it again.” 

    Below is the full article written by Xcel Energy as it appeared in their Connect newsletter. 

    "Campbell-Sevey: Proven Efficiency Collaborator"

    When it comes to helping customers with steam, air and water solutions, Xcel Energy looks to Campbell-Sevey.

    Operating since 1937 and now celebrating 80 years, Campbell-Sevey provides products and support services in boiler rooms and for steam, air, and water system design, operation, and maintenance for their customers. As a result of their efforts, and their work with Xcel Energy, their customers have realized substantial savings in energy, time, and money.

    “Our collaboration has expanded through the years as interest in saving energy has increased,” says Charlie Thomas, Campbell-Sevey Sales and Marketing. “Products and technology have improved to allow for this to happen.  At the same time, Xcel Energy has increased its energy efficiency rebate programs and offerings making it possible for our customers to invest in that technology.”

    The Campbell-Sevey team understands that their customers’ goals include:

    • Saving energy and maintenance costs on a recurring annual basis
    • Improving the reliability and efficiency of plant infrastructure and equipment
    • Reducing downtime and increasing equipment longevity
    • Using Xcel Energy’s custom and prescriptive rebate programs to partially fund their energy savings efforts

    “Many times, we work jointly with our customers to improve process efficiency or eliminate pinch points. This allows for an energy savings component where Xcel Energy participates,” explains Thomas. “Another great program we collaborate on is steam trap audits where our customers enjoy ongoing natural gas savings due to repairing or replacing wasteful failed steam traps.”

    “Without the rebate programs, many of these projects would not make economic sense for our mutual customer base,” says Steve Graves, Campbell-Sevey Vice President.

    Many of Campbell-Sevey’s core values equate to strong and lasting customer service.

    “We strongly believe in knowledge, experience and a collaborative team approach,” explains Graves. “Our sales and service team have the technical knowledge, product knowledge, training and field experience to develop a product configuration that precisely fits our customers’ needs. Plus, we don’t work on commission so the solutions we recommend are determined only by what is in the best interest of our customers – based on their needs, not ours.”

    Products and service are critical components to success. To produce superior results, Campbell-Sevey only uses superior products from manufacturers that are industry leaders in performance and reliability. Then they back up their products by providing immediate technical support and troubleshooting with site visits, or by phone or e-mail, as well as product and system training and start-up support. This ensures systems are designed and installed properly, and perform at maximum efficiency for years.

    “Over the past five years, Campbell-Sevey projects have saved their customers 2,286,029 therms of natural gas,” says Pat Berger, Xcel Energy Trade Relations Manager. “Their commitment to customers is why Xcel Energy gave them Efficiency Partner awards in 2015 and 2016. They’re eligible to receive it every year so I wouldn’t be surprised if they get it again.”

    “Working together benefits everyone,” says Thomas. “We help customers find process and equipment solutions; Xcel Energy provides the rebates and achieves their demand side management goals, and companies save energy and money to boost their bottom line.”

    To learn more about Campbell-Sevey, visit their website at campbell-sevey.com. For more information about Xcel Energy’s commercial programs and rebates, visit xcelenergy.com/rebates.

     


  • Armstrong Prepares ReadiTemp and IMC for Launch

    The Armstrong Hot Water Group recently announced the pre-launch of ReadiTemp and IMC product sets designed to enhance their industrial hot water offering.

    ReadiTemp – This industrial steam instantaneous heater is designed like the Digital-Flo® Shell & Tube. However, instead of featuring The Brain®, ReadiTemp will feature Emech®. This package offers precise hot water temperature control with ability to be used as a one pass or recirculated system and enables users to generate and control temperatures greater than 200°F if desired.

    IMC – Industrial Mixing Center – features Emech® for applications where precise water temperature control is needed. Just as The Brain® Model DMC is pre-piped, the Emech® Model IMC will follow the same line of thinking, however, the IMC can also be used for one pass as well as recirculation applications.

    Click to download Armstrong's Industrial Hot Water brochure which provides more details on this new technology or contact the team at Campbell-Sevey to see how it can benefit your system.

  • Unit Heaters That Perform Under Pressure

    When it comes to long life under tough industrial conditions, Armstrong unit heaters stand the test. Even in the most severe environments where coil leaks and corrosion are costly, Armstrong coils maintain high efficiency and output. 

    The reason is that components like motors, bearings, tubes, enclosures and fins are heavy-duty to ensure lasting performance.

    Armstrong’s options for fin material, pitch, height and type, for example, all have a bearing on heat transfer. That explains why their heating cores last much longer and perform with greater efficiency than competitive units. Knowing how to balance these and other factors is the key to a cost-effective solution. That knowledge is perhaps the most important of Armstrong’s many hidden benefits.

    Contact the team at Campbell-Sevey to learn more about what unit heater options are best suited for your needs. 

  • Test Your Knowledge: Heat Transfer

    Which of the following shows the correct heat transfer?

    A.   

    B. 

    C. 


    The Answer:

    A

    Two bodies brought in thermal contact will change their temperature until they are at the same temperature.  In the process of reaching thermal equilibrium, heat is transferred from one body to the other.

    Suppose we have a system of interest at temperature 250ºF surrounded by an environment with temperature 70ºF.  Since TS > TE heat flows from the system to the environment.  If TS < TE heat flows from the environment into the system. Heat flow is a result of a temperature difference between two bodies. Heat flow is considered to be positive when heat flows into the system, negative if heat flows out of the system, and the flow of heat is zero if TS = TE.

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Products We Carry

GENERATION
  • Hot Water Boilers
  • Watertube Steam Boilers
  • Firetube Steam Boilers
  • Deaerators
  • Heat Recovery Steam Generators (HRSG’s)
  • Automatic Recirculation Valves
  • Economizers
  • Gas-Fired Water Heaters
  • Gas-Fired Humidifiers
  • Boiler/Generator Flue Stacks
  • Continuous Emissions Monitors (CEMS)
DISTRIBUTION
  • Pressure Reducing Valves
  • Safety and Relief Valves
  • Control Valves
  • Pressure Independent Control Valves
  • Expansion Joints, Guides, Anchors
  • Flash Tanks
  • Flow Meters
  • Balancing Valves
  • Check Valves
  • Separators
  • Pumps
  • Pressure Booster Systems
  • Piston Valves
UTILIZATION
  • Heating/Cooling Coils
  • Plate and Frame Heat Exchangers
  • Shell and Tube Exchangers
  • Water Heaters
  • Steam Humidifiers
  • Vacuum Systems
  • Condensers
  • Steam Traps
  • Wireless Steam Trap Monitors
  • Tube Bundles
  • Direct Gas-Fired Space Heaters
  • Direct Gas-Fired Make-Up Air Units
  • Unit Heaters
  • Strainers
  • Air Vents
  • Liquid Drainers
  • Heat Transfer Packages
  • Digital Water Mixing Valves
  • Air Cooled Condensers/Dry Coolers
  • Steam Filters
RETURN
  • Electric Condensate Pumps
  • Steam/Air-Powered Condensate Pumps
  • Packaged Condensate Pump Skids